Category: Collaboration

West End Gate, Edgware Road

Posted on by Charlie Bailey

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 “The project has gone well – we’ve never had any problem and you’ve always been very accommodating.”

Project Manager, Barrett Homes

History

Upton Park is a well-known area of London once home to the West Ham football stadium formerly known as the Boleyn Ground. This development is situated just minutes from Upton Park tube station and a short journey from bustling central London.

Streamlined by Diligence, Delivered by Sapphire

With planning already approved, Barrett Homes aspired to ensure the balcony design remained consistent with the original drawings while enhancing efficiency and installation speed.

A key constraint was the slow installation of balconies elsewhere on the project, making it crucial to find a faster solution. Additionally, to comply with planning permission, soffits were excluded, resulting in a distinctive underside design.

To overcome these challenges and ensure the project was streamlined by diligence, the balconies were delivered prefinished and ready to Glide-On™ seamlessly onto pre-erected support arms. This streamlined approach enabled some balconies to be installed in as little as six minutes, significantly accelerating the on-site schedule and improving overall efficiency.[/sapphire_textBlock]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

 

 

Roneo Corner

Posted on by Sajjad B

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“Sapphire came forward with solutions when needed and can’t see any problems on this project either.  I’ll give you a 10 overall!”

– Senior Site Manager, Hollybrook Limited

History

Romford has a storied history in North East London, originally the administrative centre of Havering and with good road links to the centre of London. Over time, this small suburb shifted towards light industry and grew throughout the 20th century to become one of the largest commercial, retail, entertainment and leisure districts in London. Sapphire were pleased to provide the balconies to Speedwell House (formerly known as Roneo Corner), a new major development in Romford providing 48 new residential units to this thriving neighbourhood.

Streamlined by Collaboration, Delivered by Sapphire

Sapphire worked on this development alongside its sister project, Transport House, also developed by Hollybrook Limited.

Hollybrook aspired to create a balcony system that could work in conjunction with FP McCann’s pre-cast façade system, eliminating the complexities of integrating a traditional balcony connection system to concrete panels. FP McCann and Hollybrook were eager to look into a Tie-Rod system that was both safe and easy to install to their structural sandwich panel system. Aesthetically, Helix Architecture and Hollybrook were keen for the balconies to play a strong visual role on the project and for the ‘industrial’ panels to give the impression of shipping containers.

Due to a cantilevered balcony exerting so much moment force, the panel design would have been constrained as there would have needed to be sufficient concrete to structurally support the balcony. One of the key challenges was to reduce balcony loadings enough to be able to design the optimum ‘O’ panel, commonly referred to as the ‘donut’ panel – making the windows and doors fully enclosed in the panel and making onsite installation much easier.

Sapphire’s unique panel and cross member design, crossed with our innovative Clip-On® Tie-Rod balcony connection allowed for safe installation practices as well as reducing the loading on the precast sandwich panels enough to allow for the ‘donut’ panel design. We worked alongside Hollybrook and Helix Architecture to come up with an integrated thermal break in the anchor and splice plate tie rod, along with a secondary hook plate, installed once the pre-cast panels were in place. Thanks to this innovative design and collaborative effort, both time on site and money was saved, making sure this development could be delivered from concept to completion in a speedy 20 months.[/sapphire_textBlock][sapphire_contentLink order=”Image left / content right” image=”13193″ heading=”Discover Sapphire’s Next Generation Balcony” button_text=”Discover” button_link=”url:http%3A%2F%2Flocalhost%2Fbalconies%2Four-product%2Fthe-next-generation-balcony%2F|title:The%20Next%20Generation%20Balcony”]The Next Generation Balcony is a huge step forward for the construction market[/sapphire_contentLink]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

Green Man Lane Phase 3

Posted on by Sajjad B

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History

Green Man Lane, Phase 3, marks a continuation and evolution of a residential development that not only adjoins but also distinguishes itself from the earlier phases of the project. Situated in a dynamic urban environment, this phase was designed to seamlessly connect with the architectural and community fabric established by its predecessors, yet introduce its own unique style. Despite the cohesion with past phases, the development team encountered new regulatory challenges that threatened to disrupt the project’s continuity. The updated ‘Part B’ Fire regulations in the UK, following the Grenfell tragedy, introduced stringent requirements that inadvertently complicated the use of glass in balcony designs by omitting laminate glass from the exemption list for facades.

Streamlined by Collaboration, Delivered by Sapphire

Sapphire Balconies, having been instrumental in the balcony designs of the earlier phases, was once again approached to devise a solution that aligned with the new fire safety standards without compromising the aesthetic and functional integrity of the development. The primary challenge was to create balconies that would comply with the A2-s1, d0 fire rating required by the updated regulations while ensuring that the balconies did not feel detached from those in the adjacent phases.

Leveraging its expertise and innovative approach, Sapphire transitioned from the initially planned glass balustrades to a railing system that met the requisite fire rating. This pivotal adjustment ensured that the balconies remained fully compliant with the new fire safety standards. Despite this change in material and design, Sapphire maintained the Cassette approach, along with the drainage trays and decking used in previous phases, ensuring a coherent visual and functional link across the development. This strategic adaptation allowed Sapphire to provide a fully A2-s1, d0 fire-rated balcony solution that harmonized with the established aesthetic of Green Man Lane, effectively navigating the regulatory landscape without sacrificing design continuity or buildability.

Through close collaboration with the architects and contractors, Sapphire Balconies demonstrated their commitment to innovation, safety, and design excellence. The successful integration of the new railing system into Phase 3 of Green Man Lane stands as a testament to the ability to overcome unforeseen challenges while maintaining the essence and integrity of a multi-phase residential development.[/sapphire_textBlock]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

Victoria Works, Osiers Road

Posted on by Sajjad B

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History

Wandsworth has a rich history dating back to its mention in the Domesday Book of 1086. Named after the River Wandle, which flows into the Thames, Wandsworth was originally a small Saxon village, growing into an important industrial hub during the 17th and 18th centuries. The arrival of the railway in the 19th century transformed Wandsworth into a residential suburb, leading to rapid urban development, such as Hollybrook’s new development of Victoria Works on Osiers Road – Willow Walk. An eclectic mix of commercial and residential, the site includes 151 balconies manufactured, supplied and streamlined by Sapphire.

Streamlined by Collaboration, Delivered by Sapphire

Hollybrook’s aspiration for Willow Walk was to use Modern Methods of Construction to move as much work off-site as possible by using a full through-the-wall balcony system. Hollybrook mentioned to us that they aspired to remove as many as six trades from on-site activity, opting for an offsite manufacturing process to reduce the workload on their busy Wandsworth site.

Their hurdle was being constrained by the precast concrete panels being used. Hollybrook required a balcony connection that would be safe, secure, and cost-effective while still allowing them to use the innovative wall panel system developed by Techrete.

At Sapphire, we have a long history of working with Techrete, having developed our new Clip-On® connection in collaboration with them and John Sisk & Son Ltd. We worked alongside Techrete to cast the balconies directly into the precast panels. Thanks to the way our anchors are developed, we can cast directly into precast wall panels, avoiding any penetration into the floor slab. Certain balcony types had larger projections than others so we agreed to implement a tie-wire connection on those projections to securely fasten the balconies to the building and avoid deflection.[/sapphire_textBlock]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

One Lime Street, Dublin

Posted on by Sajjad B

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History

Lime Street, Dublin, located in the Docklands, has historically been tied to the city’s industrial past, named after lime kilns that operated there in the 18th and 19th centuries. The area has since transformed from an industrial hub into a modern, tech-driven district known as Silicon Docks.

One Lime Street is a recently completed residential development located in Dublin’s vibrant Docklands area, in the heart of the Silicon Docks. The development comprises 216 one- and two-bedroom apartments, designed with a strong focus on modern living, offering high-spec interiors, stylish bathrooms, and are fully furnished to a high standard.

Streamlined by Innovation, Delivered by Sapphire

Marlet Property Group, in collaboration with BAM Ireland, sought to deliver a project that exceeded market standards, despite the unique challenges posed by the COVID-19 pandemic. The development of One Lime Street was driven by an aspiration to create a best-in-class residential scheme in Dublin’s rapidly growing Docklands area. The scale of the project was unprecedented compared to previous developments, which required a high level of trust and confidence in the processes and technologies being employed, particularly given the restrictions on in-person visits and meetings during the pandemic.

One of the primary hurdles faced during the construction of One Lime Street was the integration of precast connections, specifically the successful implementation of balconies, which had not been achieved on previous projects. This required innovative solutions and meticulous planning to ensure the structural integrity and aesthetic appeal of the building. Despite these challenges, at Sapphire, we were committed to overcoming these obstacles, leveraging our experience and expertise to deliver a high-quality outcome for Marlet Property Group & BAM Ireland.

The success of the project was largely attributed to the strong trust and collaboration between all parties involved, including the client, contractor, and architects. By demonstrating the reliability and effectiveness of the systems in use, the team was able to instil confidence and streamline the development process. This collaborative approach ensured that the project not only met but exceeded the expectations of all stakeholders, setting a new benchmark for residential developments in the area.[/sapphire_textBlock]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