Tag: Modular

5 Reasons Modular Balconies Make Sense in Canada

Posted on by Nimrita Bassi

As Canadian construction evolves, the demand for smarter, more efficient building solutions continues to grow. Off-site construction has moved from being a trend to becoming a strategic choice, and prefabricated modular balconies are playing a key role in that transformation.  

At Sapphire Balconies, we design balcony systems that increase the perceived value of developments, whilst streamlining balcony installation and maintenance processes. Our balconies are built for long-term performance and engineered to deliver consistent value throughout the project life cycle.  

Here is why prefabricated modular balconies are suitable for Canadian projects and why developers, architects, and contractors should consider them:  

  1. Designed to Integrate with Different Types of Building Frames

From mass timber projects in British Columbia to reinforced concrete high-rises in Ontario, prefabricated balconies can connect to various kinds of building frames.   

Sapphire’s prefab balconies are compatible with:  

  • reinforced concrete (RC) frames 
  • cross-laminated timber (CLT) frames
  • light gauge steel frames (LGSF) 
  • tunnel form systems (TFS) 
  • Peikko’s DELTABEAM systems.  

This structural versatility allows project teams to select the best framework for their needs without compromising on balcony design or adding unnecessary complexity to the build.   

  1. Value-Driven without Compromising on Quality

Prefabrication reduces installation time and labor costs, but its biggest advantage is long-term value. Factory-built balconies reduce site errors, improve build quality, and minimize ongoing maintenance. Faster install times also lead to tighter project timelines and improved predictability.   

For developers, this means better cost control, less waste, and a desirable, high-performance feature that enhances marketability and long-term returns.   

  1. Lightweight and Built for Modern Construction

With Canada’s growing focus on sustainability and mass timber construction, weight and thermal efficiency are more important than ever. Our balconies are significantly lighter than traditional concrete options. This reduces the load on the structure, enables easier logistics, and allows for greater design flexibility.   

Each balcony unit is tested to meet Canadian building standards, with resistance to wind uplift, structural deflection, and thermal bridging designed into every system.  

  1. Delivered Faster with Off-Site Precision

Canadian projects often face unpredictable delays due to weather. Prefabricated balconies help avoid these setbacks by moving construction into controlled indoor environments.  

This dramatically reduces on-site trades, accelerates the schedule, and improves safety conditions.  

  1. Designed for Canadian Conditions and Compliance

From harsh winters to complex building regulations, Canadian construction requires resilient and adaptable solutions. Our balconies are built with Canadian codes and climates in mind.  

 They are:  

  • thermally efficient, with built-in thermal breaks 
  • capable of handling snow loads and wind exposure 
  • durable, low maintenance, and corrosion-resistant. 

Features like thermal breaks in prefab balconies improve energy efficiency by lowering heat transfer, supporting compliance with standards like the Toronto Green Standard. Sustainable balcony design can also contribute to lower TEDI ratings.    

Building Smarter for a Better Future   

Prefabricated modular balconies are not just a modern upgrade; they are a strategic investment in smarter construction. With improved speed, safety, cost control, and environmental performance, they align perfectly with the future of Canadian development.  

If you are planning a Canadian project, we would love to help you build it better.  

Why are Prefab Balconies the New Choice for High-Rise Developments?

Posted on by Nimrita Bassi

Traditionally, balcony construction has often been an afterthought in the building design, and concrete balconies don’t make the process any easier.

With the more efficient and sustainable modern methods of construction, off-site manufacturing and prefabricated balconies are transforming projects.

Here are 7 reasons why prefabricated balconies are the new choice for high-rise residential buildings:

  1. Increased Perceived Value: Prefab balconies are manufactured off-site, focusing on functionality, sustainability, and aesthetics. Improved visual appeal contributes to a building’s market value as high-quality finishes, sustainable materials, and functional designs appeal to buyers. Additionally, because prefab balconies are produced efficiently, developers benefit from cost savings through reduced waste and faster installation.
  2. Enhanced Thermal Efficiency: Step codes are driving the push for increased thermal performance in new Canadian constructions. Heat can easily escape through balcony structures without proper thermal breaks, undermining the building’s energy efficiency. Prefab balconies allow manufacturers to place thermal breaks in tactical locations within the balcony system to reduce heat loss in the building, leading to improved thermal performance.                                                          
  3. Higher Project Efficiency: Prefinishing balconies off site reduces the need for on-site trades as there is no manufacturing of balconies in situ. Delivering fully assembled units also means faster balcony installation.
  4. Unmatched Quality Assurance: Balconies that are produced in controlled factory conditions undergo several quality checks, ensuring that each balcony has a trackable history. For example, at Sapphire we use the Passport App to record and track each balcony’s progress through the different production and quality check stages.
  1. Ideal for Passive House Developments: Thermally broken balconies increase energy efficiency and reduce heat loss, aligning with passive house principles. Prefabricated aluminium balconies also lower structural load as they are lightweight and complement sustainable building frames like cross-laminated timber frames.

Learn in our case study how we streamlined the balcony project at Vienna House, a passive house residential development in Vancouver, Canada.

  1. Higher Design Flexibility: Off-site manufacturing allows for more opportunities to create a functional balcony design that offers comfort to residents and simplifies installation and on-site handling of balconies by installers. Prefinished balconies can be thoughtfully assembled in the factory while keeping the risk of error as low as possible.
  2. Compliance with Standards: Features like thermal breaks in prefab balconies improve energy efficiency by lowering heat transfer, supporting compliance with standards like the Toronto Green Standard. Sustainable balcony design can also contribute to lower TEDI ratings. 

Discover in our case studies how our prefabricated balconies have benefited projects across the UK and Canada.

 

 

 

 

Why Would a Prefabricated Balcony Benefit My Development?

Posted on by Sajjad B

[vc_row width=”70″ background_image=””][vc_column][sapphire_textBlock]For years, balcony construction has been a last-minute addition to an otherwise well-considered building. Adding on concrete slabs takes significant time, can be cumbersome in terms of waterproofing and drainage, and can be costly.

Prefabricated balconies change all of this.

By using a prefabricated solution, you could save time and cost, all the while making your development lighter, faster, safer, kinder and with more possibilities than ever.

In this article, we’ll be talking through modular construction and prefabrication, how to integrate cross-laminated timber with your development and some design considerations when using a prefabricated balcony solution.

Why Should I Use Prefabrication or Modular Construction?

Prefabrication and modular construction are innovative approaches that could benefit your development.

Reducing your time on site by not needing to manufacture balconies in-situ can be a time and cost-effective way to manage balconies on your development. Delivering fully assembled units means not only a decrease in cost, but also a reduction in risk.

Pre-finishing as much as possible in the factory reduces the requirement for secure storage on site – a further benefit particularly ideal for projects in city centres like Toronto, Vancouver or New York where site space can often be extremely limited.

On-site health and safety issues, such as the risk of errors and potentially costly project delays due to bad weather, can be reduced with a prefabricated solution.

Finally, this increase in quality stretches out to quality assurance too – prefabricating balconies in factory conditions ensures a high degree of quality control which is almost impossible to achieve on site.

Integration of CLT in Construction

Cross-laminated timber (CLT), or Mass Timber, is created by glueing together layers of solid-sawn lumber from a single log. By glueing together layers of wood at the right angles, CLT can achieve better structural rigidity than regular timber in both vertical and horizontal directions.

The benefits of CLT are numerous. CLT offers a prefabricated material that is incredibly flexible for building design – including CLT in a building’s design from an early stage is beneficial as it can result in shorter installation times therefore reducing the cost of labour on-site if planned well. Furthermore, the fire performance of CLT is very good, as it is fire-rated and compliant for ongoing use. Whilst concrete is the conventional option due to the perceived rigidity of the product, some companies suggest that CLT can be favourable over concrete as it is 20-30% faster to install, so can reduce labour on-site.

Design Considerations for Prefabricated Balconies

Prefabrication may well be the streamlined and simplified method of balcony production, but considerations still need to be taken when using a prefabricated balcony product.

Firstly, balconies need to be designed to ensure compatibility with modular construction processes. Implementing a modular design further allows balcony components to be fabricated off-site in controlled environments, enhancing quality control and streamlining assembly processes on-site.

Ensuring your balcony design integrates seamlessly with other building systems such as façade elements and structural supports, can enhance overall project coordination and efficiency.

Compliance with step codes in Canada must also be considered. Having a prefabricated balcony can lead to sustainability benefits, but making sure that balcony designs comply with relevant building codes and regulations, including requirements for structural integrity, fire safety, and accessibility, are crucial for ensuring code compliance.

 

Prefabrication is reinventing modern balcony construction – as time goes on, we’re seeing signs that the modular approach to balcony manufacturing could be on its way to becoming the norm.

Whilst there are design considerations that need to be taken in order to make prefabricated balconies work on your development, the benefits are enormous. Building with CLT / Mass Timber can mean faster construction times and with a CLT connection bracket, installing a balcony is as simple as gliding it straight on.

Finally, with the various benefits of a prefabricated approach such as faster installation times, reduced working hours on site and quality assurance, your development can benefit from not only a streamlined approach, but a lighter, safer, kinder one too, with more possibilities than ever before.

To learn more about how a prefabricated solution could benefit your project, visit our Next Generation suite page:[/sapphire_textBlock][/vc_column][/vc_row][vc_row width=”70″ background_image=”” order=”Image left / content right” image=”13193″ heading=”Discover Sapphire’s Next Generation Balcony” button_text=”Discover” button_link=”url:http%3A%2F%2Flocalhost%2Fbalconies%2Four-product%2Fthe-next-generation-balcony%2F|title:The%20Next%20Generation%20Balcony”][vc_column][sapphire_contentLink order=”Image left / content right” image=”13193″ heading=”Discover Sapphire’s Next Generation Balcony” button_text=”Discover” button_link=”url:http%3A%2F%2Flocalhost%2Fbalconies%2Four-product%2Fthe-next-generation-balcony%2F|title:The%20Next%20Generation%20Balcony”]The Next Generation Balcony is a huge step forward for the construction market[/sapphire_contentLink][/vc_column][/vc_row][vc_row width=”70″ background_image=”” el_id=”” el_class=”” css=””][vc_column][vc_raw_html]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[/vc_raw_html][/vc_column][/vc_row]

Major Housing Developers Embrace MMC

Posted on by Sajjad B

Key players in the UK construction industry are embracing the benefits of MMC with several announcements this year.

Barratts, Britain’s biggest housebuilder, announced it is aiming to deliver 20% of new homes through modern methods by the end of 2020. With a focus on offsite production and standardisation Barratts hope to drive down building costs and support its growth aims.

Wates are set to deliver the first modular council homes in partnership with Cardiff Council. The development is set to deliver affordable 600 homes around the city and is the first of its kind in Cardiff.

Berkeley Group are also embracing MMC with Berkeley Modular’s manufacturing facility set to become operational next year. The facility will produce up to 1000 volumetric modular homes per year fully complete with plumbing, electrics and internal fittings.

This article was originally featured in Insight Magazine, subscribe for your free copy every quarter here.